Staff DFx Engineer, Mechanical & Fluid SystemsPosted today$220K
The opportunity
Anduril's Air Dominance & Strike (AD&S) Manufacturing Engineering team is seeking a Staff DFx Engineer to serve as the technical authority on design for manufacturability, assembly, and cost across our mechanical, structural, thermal management, and fluid systems (fuel,…
What you'll do
Own and drive DFx analysis across mechanical, structural, thermal, and fluid: systems subsystems for AD&S programs, with a primary focus on manufacturability, assembly, and cost.
Lead structured DFM/DFA/DFC reviews at key design milestones, applying: rigorous scoring to identify producibility and cost risks and drive design changes before they reach production.
Lead/facilitate DFMEAs with cross-functional teams. Use FMEA outputs to drive: design changes, inspection strategies, and control plans.
Work directly with SME manufacturing engineers and design engineers to: evaluate designs, translate manufacturing constraints into actionable feedback, and negotiate design trades that balance performance, producibility, and cost.
Assist in the selection and qualification of contract manufacturers for: machined components, fabrications, composite structures, thermal management hardware, and fluid system assemblies — assessing supplier manufacturing capability, process maturity, and cost competitiveness against DFx requirements.
Conduct supplier manufacturing assessments including facility reviews,: process audits, and capability evaluations to determine readiness for production qualification.
What they're looking for
- Master's degree in engineering or a related field.
- Deep specialty expertise in two or more of: mechanical structures, thermal/heat transfer systems, fuel systems, hydraulic systems.
- Experience in aerospace or defense mechanical production, particularly with: qualified or flight-critical hardware.
- Familiarity with AS9100/AS9102 quality management systems and First Article Inspection processes.
- Experience with composite manufacturing (autoclave cure, out-of-autoclave,: RTM) and associated DFM considerations.
- Proficiency in CAD software (NX, CATIA, SolidWorks, or similar) sufficient to review designs independently.
- Background in Design of Experiments (DOE), statistical process control, or: Six Sigma applied to mechanical manufacturing.
- Experience with value engineering or formal cost reduction programs in a production environment.